Bread Buns and Rolls

Baking, by its very nature, is about time and temperature. Premium ingredients and flawless technique won’t save a baking process that has gone out of control; that is where we come in!

From proof boxes to ovens to cooling lines, we have what you need to succeed! ThermoBiscuit is the best choice for verifying the efficiencies for bread baking. ThermoBiscuit can sustain the wide temperature variation from the proofing process to the end of the baking. Just let ThermoBiscuit continuously travel through the bread production line and record a complete thermal profile periodically for your baking quality control.

Top-Down Approach: ThermoBiscuit and BreadScope Assembly
BreadScope assembly holds the thermal sensor tip at a fixed position inside the bread and in the air. The BreadScope Assembly is composed of telescope tubings and is adjustable for different bread size. It provides a consistent temperature measurement for oven performance, production quality control and documentation.

Application Note for Thermal Profiling

Bottom-Up Approach: ThermoBiscuit and Bread-Rib Assembly
Bread-Rib assembly holds the thermal sensor tip at a fixed position inside the bread. It provides a consistent temperature measurement for production quality control and documentation.

Application Diagram with Bread Ribs

For high-volume production Quick link to Industrial Bakery Starter Kit Call 1-888-962-4629 for the equipment lease-to-own program.

Producing quality product at high volume isn't easy; it requires a detailed knowledge of the baking process. Now you can know your processes better and know them faster with real-time process monitoring.

Here is how we can help:

Speed new product development and production scale-up

Since the ThermoBiscuit™ can travel with the products through conveyorized lines providing real time display of air and product core temperatures, it is easy to measure and adjust baking profiles in R&D and replicate the baking process across production lines.

Implement quality control

With the help of the Bread Rib™ or the BreadScope™ thermocouple fixture, the production group can use the ThermoBiscuit to routinely measure key temperatures at consistent locations inside the oven and the product, providing documentary process proof and data for quality control. The software AddIn BreadProfile™ generates a data report to indicate the percentages of bake time versus critical baking temperatures. The quality manager can easily document the daily proofing and baking process.

Expedite line maintenance

When it's time to check oven performance, ThermoBiscuit collects accurate multi-channel thermal profiles easily. Real-time data collection and display allows immediate oven diagnosis or, when used as a data logger, data can be downloaded wirelessly without waiting for the ThermoBiscuit to cool down. After maintenance operations, it is easy to run the ThermoBiscuit again to verify oven performance. The software AddIn ZoneCue™ generates a data report which indicates the oven air temperatures at multiple oven zones. It is easy and clear to verify the oven's thermal profile versus the bread baking curve.

Application Note for Oven Lateral Heat Verification

Optimize line efficiency

Most high-volume bakers run multiple products on the same line every day. ThermoBiscuit can be used to quickly provide an oven profile during product changeover to confirm that the oven is ready and reduce production waste. The operators can simply use the software ZoneCue™ and BreadProfile™ to collect the actual temperature curves and compare them with the production standards before releasing the oven for another production.

For low-volume production Quick link to ThermoBiscuit Starter Kit

Talking to in-store and retail bakers, we hear about the many different challenges they face; increasing energy costs, rising ingredient prices, the need for faster product development & highly skilled staff, just to name a few. They don’t need their ovens to be challenging too. We agree!

We can help:

Eliminate waste and inefficiency in baking experiments
ThermoBiscuit™ displays product core temperatures in real time making it easy for chefs and bakers to monitor baking temperatures while watching for color and texture development during the bake. Several customers have told us that they reduced their new product development time by 50% and saved on ingredient costs as well.

Compensate oven inconsistency
We all know that almost every oven bakes differently. By using ThermoBiscuit™ to measure product core temperatures bakers do not need to accommodate oven inconsistency. Bake the right way! Monitor product temperature instead of an oven dial!

Scale up your production Enlarge
Since ThermoBiscuit™ travels with the product relaying temperature data in real time, it is easy to measure, compare and adjust baking profiles from shelf ovens to rack ovens to tunnel ovens. By taking the guesswork out of process transfer, bakers can quickly transfer and confirm recipes to scale-up production.

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